Thursday, September 27, 2012

SONETT II & SONETT V4 REPLACEMENT IGITION SWITCH

Ignition switches get tired after being twisted for over 40 years. Sonett II and Sonett V4 cars at least have an ignition switch you can replace without dismantling the steering column assembly, which is the case with a Saab 95 or 96. The problem with all these cars is that Saab saw fit to run four or five circuits with current that had to pass through the ignition switch.  NOT one of their better ideas.

Finding a replacement switch that will mount through the plywood instrument panel was tough enough. Finding one that looked "original"--with keys that say "SAAB"--just wasn't gonna happen--so I figured--just get over it. My solution is shown. The 40 amp relay [extreme left in the photo] keeps the electrical circuit load off the switch and the whole assembly just plugs into the wires that were originally connected to the ignition switch. I matched the new wire COLORS to the old wires and also marked each wire with bands. One hole has to be drilled to mount the relay [I know that's a toughie], but the rest is pretty much "plug and play".  As a last resort sort of thing, I put together illustrated step by step instructions. See--I hate to recreate the wheel every time I do something.

SAAB LIGHTS IN AN ITALIAN CAR ???

 This conglomeration of wires and "stuff" will be one of several interior lights in MR T, my 1937 FIAT Topolino "EuroRod". If you guessed that the two lights were Saab 99 interior lights mounted behind the inside rear view mirror---you're right!  The piece of steel angle [on the right, above] will mount the lights just under the rear window on MR T, to light the luggage area behind the seats.
Here is the assembly, ready to install. I'm in the process of doing a complete, NEW wiring job of the entire car, using a LOT of plug-together connectors like the one at the extreme left of the photo above. All good stuff....for someone who actually LIKES to do automotive wiring! 

ITALIAN CLOCKS IN A SAAB ???

 Here are the gubbins of a couple of ALL ELECTRIC clocks from a couple of Saab 96's. The dial indicator gives you an idea of the size of all that stuff that makes up tickerator. [Good word, eh?]
 These all-electric Italian VEGLIA clocks do NOT have the auto-rewind package used in a lot of the VDO tickerators. Instead they have a coil [see photo below] that starts the rocking action of a small weighted wheel that puts the gearset into motion, causing the hands to move. 
 The small "spoon" [just above the coil] is an electrical connector. As with ALL clocks, these little suckers have to be carefully cleaned, rinsed and then lubed with professional "right stuff", or there's no point in trying to recondition the clock in the first place. I also "hot check" 'em for an hour, to check for time accuracy and to give them a fresh run-in period after they've been messed with.
Here is a reconditioned tickerator. There are four parts missing: a chrome "cup" that fits over the set shaft next to the glass, a wee spring, a chrome set knob, and the setscrew that holds the knob in place. They were not on the clock when I received it from the customer. I hope he held on to them because they are made of "unobtainium."